飞机过度/不足转向地面转弯操纵特性分析

为分析飞机着陆滑跑过程中的过度/不足转向特性,提高前轮转弯系统的操纵性能,提出了一种具有时变参数的飞机转弯系统的低阶等价模型,并结合系统稳定性的分析与飞行数据,可知在飞机着陆滑跑过程中的某个速度范围内,由于系统偏航角速度命令带宽衰减至零值附近,飞机的过度/不足转向特性曲线十分接近临界稳定速度边界,引起操纵特性严重恶化,由此提出了一种采用偏航角速度的局部负反馈来调节系统带宽的自校正增稳设计.分析与仿真结果说明:该模型能够解决使用高阶模型对飞机该项性能分析复杂的问题,可以作为高阶复杂模型分析的一种补充,且提出的增稳方法能使系统偏航角速度命令带宽保持在期望范围内,改善脚蹬操纵的敏感性,提高系统的操纵性能.      

基于GSPN的飞机前轮转弯系统安全性评估

为解决在缺乏统计数据时无法对系统安全性进行评估的问题,提出将系统广义随机Petri网(GSPN,Generalized Stochastic Petri Nets)与经典评估相结合的方法.以某型尚处于设计阶段的飞机前轮转弯系统为研究对象,通过分析该系统结构功能图,建立出系统故障类型和影响分析(FMEA,Failure Modes and Effects Analysis)表;依照经典公式,求出系统各单元及其故障类型的故障率、维修度、平均无故障时间和平均维修时间等数据;将求得的数据与前轮转弯系统的GSPN模型相结合,利用TimeNET软件求得系统各故障类型的稳态失效概率;联立经验公式及危险度矩阵图对系统的安全性进行评估.经测评,该型飞机前轮转弯系统安全性符合设计要求.      

弹性高超声速飞行器建模及精细姿态控制

为保证超燃冲压发动机的良好进气,需要对高超声速飞行器进行精细姿态控制,但弹性振动问题极大影响其精细姿态控制精度。以高超声速飞行器的纵向通道为例,分析弹性振动问题对飞行控制系统的影响,建立面向控制的弹性高超声速飞行器数学模型,考虑气动参数和模态参数的大范围摄动,采用主动控制策略,基于鲁棒H∞理论和LQR理论设计精细姿态控制系统。大量仿真表明：在考虑测量噪声、舵机非线性、参数大范围摄动的情况下,控制系统能够很好地跟踪刚体攻角,抑制弹性攻角,并保证进气口当地攻角±0.4度的控制精度,满足高超声速飞行器精细姿态控制的要求。     

基于SOC的卫星姿轨控系统通用电模拟器设计

在某型卫星地面电联试过程中,对该卫星的姿态轨道控制系统进行接口分析及信号统计,针对其接口复杂性、信号多样性的特点,提出采用片上系统(Systemona Chip,SOC)芯片对所有部件模拟器进行通用化设计。文中给出了该型卫星通用型电模拟器硬件平台设计方案以及陀螺、反作用轮和通用接口模块的硬件配置说明,针对该型卫星姿态轨道控制系统电联试要求,对所有部件按真实接口配置成电模拟器,形成通用接口箱、敏感器电模拟器箱和执行机构电模拟器箱,并通过CAN(Controller Area Network)总线接入闭环仿真,对太阳捕获、地球捕获及正常模式进行了仿真测试,仿真结果表明通用电模拟器满足设计要求,对其他卫星的地面电联试有很好的参考价值。     

液体火箭发动机高转速诱导轮旋转空化

诱导轮是提高液体火箭发动机泵抽吸性能的重要部件,而高速诱导轮中出现的旋转空化现象有时会严重影响涡轮泵的正常工作。利用基于Rayleigh-Plesset方程的混合流体模型对某诱导轮2D叶栅中的非定常空化流动进行了计算,模拟了迁移速度比约为1.0~1.4的旋转空化现象,并对其内在机理进行了分析。通过水力实验,利用非稳态信号时-频谱分析技术,捕捉到多种工况下旋转空化的动力学特征,同时观测得到该非定常现象的发生区间和其它特性。     

Modeling and experiment of grinding wheel axial profiles based on gear hobs

Hobbing is one of the crucial gear manufacturing processes with high precision and high efficiency. In order to improve the accuracy of hobbing and hob relief grinding, more precise grinding wheels are demanded for relief grinding in the production of gear hobs. In this paper, a new and accurate mathematical method for calculating the axial profile of grinding wheel based on the corresponding gear hob to be ground is proposed. Considering that most researches have been conducted to focus on the optimization of hob geometric feature and only can be applied to a specific type of hand of helix and rake angle of gear hobs. The method in this paper can be served as a general algorithm for generating axial profile of grinding wheels on the basis of the spatial envelope theory, the principle of coordinate system transformation, and studies on normal profile of single-tooth. The accuracy of grinding hobs is based on applying the approach in practical manufacturing. Taking two typical different kinds of pre-grinding gear hobs as examples for calculation and experiment, the results of tooth profile errors strengthen the position that the validity and feasibility of this method, it can be employed for gear hob design and grinding processing.     

Grinding force and surface quality in creep feed profile grinding of turbine blade root of nickel-based superalloy with microcrystalline alumina abrasive wheels

Creep feed profile grinding of the fir-tree blade root forms of single crystal nickel-based superalloy was conducted using microcrystalline alumina abrasive wheels in the present study. The grinding force and the surface quality in terms of surface topography, subsurface microstructure, microhardness and residual stress obtained under different grinding conditions were evaluated comparatively. Experimental results indicated that the grinding force was influenced significantly by the competing predominance between the grinding parameters and the cross-sectional root workpiece profile. In addition, the root workpiece surface, including the root peak and valley regions, was produced with the large difference in surface quality due to the nonuniform grinding loads along the root workpiece profile in normal section. Detailed results showed that the surface roughness, subsurface plastic deformation and work hardening level of the root valley region were higher by up to 25%, 20% and 7% in average than those obtained in the root peak region, respectively, in the current investigation. Finally, the superior parameters were recommended in the creep feed profile grinding of the fir-tree blade root forms. This study is helpful to provide industry guidance to optimize the machining process for the high-valued parts with complicated profiles.     

基于碟形砂轮磨齿的面齿轮包络残差研究

介绍了采用碟形砂轮磨削面齿轮的原理及过程,研究了齿廓包络和齿宽包络两种包络方式产生包络残差的机理.分别建立了两种加工方式下包络残差的计算模型和方法,并研究了所产生包络残差的特点.通过数值算例分析了包络过程中刀具周向进给角度、齿宽方向进给量以及碟形砂轮外径对齿面包络残差的影响规律.计算结果表明:齿宽包络比齿廓包络具有更高的效率.进行了以齿廓包络方式的面齿轮磨齿加工实验,当刀具周向进给角度分别取为2°,1°,0.5°及0.2°时,齿面表面粗糙度逐渐明显提高,齿面磨削加工印痕的数目和方向与包络仿真计算结果一致.初步证明根据包络残差计算结果选取合适的进给量参数,可以保证面齿轮磨齿加工的表面粗糙度水平并能提高加工效率.      

分段拓扑修形齿轮的成形磨削与试验

基于成形磨削的几何原理和机床运动学原理,提出了斜齿轮副的一种分段拓扑修形方法.通过改变齿顶和齿根处渐开线的发生线长度实现齿廓分段修形;给砂轮附加一个抛物线+直线的径向进给运动实现齿向分段修形.推导出基于成形磨削过程中拓扑修形齿面的计算公式,对修形齿面的边界进行了划分,建立成形磨齿机各伺服轴的运动方程.根据齿面的数值模拟结果,在五轴数控(CNC)成形磨齿机上进行磨削加工与在机拓扑测量,验证了成形法实现齿面拓扑修形的可行性. 对给定转速和负载工况下的齿轮箱进行加载试验,齿轮箱振动能量级幅值下降0.008dB,噪声减小约2dB.研究表明分段拓扑修形有利于降低齿轮传动振动和噪声.      

TC4-DT钛合金磨削表面特性及其摩擦磨损性能

钛合金是一种典型难磨削加工材料,磨削表面易出现烧伤、裂纹等热损伤。本文开展了TC4-DT钛合金磨削实验,通过扫描电镜（SEM）、能谱（EDS）、X射线衍射（XRD）、显微硬度仪、金相显微镜及球-盘摩擦磨损实验仪研究了其表面特性及摩擦磨损性能。结果表明：低速磨削表面质量好,摩擦磨损性能较基体略提高;当砂轮线速度为80 m/s时,磨削表面质量良好,摩擦系数为0.38,较基体降低40%;而砂轮线速度为100 m/s时,磨削表面出现严重烧伤、网状裂纹。因此选择合理的高速磨削工艺可避免烧伤、裂纹等热损伤缺陷,并可有效改善表面摩擦磨损性能;磨削表面干摩擦磨损机制为磨粒磨损、粘着磨损和剥层磨损。